3R Urban

BIOGAS PLANT

In a strategic and significant milestone move towards sustainable energy solutions, we at 3RUrban Solutions Private Limited, successfully developed and manufactured our first Biogas plant . This advancement demonstrates our company's commitment to innovation and growth, besides expanding our existing portfolio of core competency in waste management solutions.

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ENERGIA BIO DIGESTER
A SUSTAINABLE ENERGY SOLUTION

How Does it Work?

  1. Organic Waste Input: Organic waste is fed into the digester.   
  2. Anaerobic Digestion: Microorganisms break down the organic matter, producing biogas.   
  3. Biogas Production, Purification and Collection: The biogas produced primarily composes of methane and carbon dioxide
  4. Biogas Utilization: The biogas can be used for various purposes, including:
    Cooking and Heating, Electricity Generation,  Vehicle Fuel (by upgradation to biomethane)
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ENERGIA BIO DIGESTER WORK PROCESS

Step 1 – Pre-treatment : Waste loading and Feeding

a. Waste loading : Filling waste segregation unit with the waste
b. Segregation :The waste is segregated by the attachments
c. Crushing : The attached crushes crushes the hard particles so ensure smooth mix with water
d. Feeding : The homogenous mixture slurry is then passed on to the digester with substrates
( multiple types of organic matter)

Step 2 – The fermentation process in the DIGESTER
The substrates are heated to various temperatures inside the digester .Microorganisms then break down the organic matter in the absence of light and oxygen. This is called the thermophilic anaerobic digestion

 

Step 4 – Pulling out the residues
The residues called digestate are pulled out of the tank to be used as environment-friendly, high-quality fertilizer. This ensures that we follow a zero-waste system of eliminating garbage from landfills

Step 5 – Purification
Here water, hydrogen sulfide, and impurities are removed to produce biomethane that can further be used to generate energy and heat.

  • Renewable Energy: Reduces reliance on fossil fuels.   
  • Waste Reduction: Converts organic waste into valuable energy.   
  • Improved Soil Fertility: Digestate, the byproduct of the process, can be used as a nutrient-rich fertilizer.   
  • Reduced Greenhouse Gas Emissions: Reduces methane emissions from decomposing organic waste.   

Benefits of a Biogas plant

We extend our sincere gratitude to the Tata Group for their trust and choosing us as their partner in this endeavour and to whom we would supply our first machine. This collaboration also underscores and reinforces our commitment to sustainable practices leading to a greener future

Technical Specifications of ENERGIA BIO DIGESTER

Type of machine Fully Automatic In-Vessel Digester
Processing Method Micro-Organism Based Anaerobic Digestion
Type of Micro-organisms used Culture – Acidogenic, Acetogenic, Methanogenic
Final Output Biogas, Liquid Fertilizer
Retention time 35-40 days
Processing Capacity 100- 2500 kgs of food waste processing capacity per day 
Water Required As per waste processing capacity 
What Can be Processed Food Scraps, Leftover food waste, fruits, vegetables, dry leaves
What Cannot be Processed Metal objects, plastic, large bones, rocks, petrochemicals,
Internal Tank Mild Steel
Corrosion resistance FRP Lining from Inside
External Canopy Mild Steel with Powder Coating
Input Voltage 415 Volts/50 Hz/3 Phase
Crusher External Crusher suppied with machine
Crusher MOC Stainless Steel
Crusher Blades Stainless Steel Gr 304
Segregation Table Included with the machine
We undertake orders for Biogas plants of per day waste processing capacities of 100 kgs to 2500 kgs